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Cylinder Re-Qualification Hazmat Training





Your Paths To Certification:

Pathways To Certification

YOUR PATHS TO CERTIFICATION  

Welcome to the Galiso Mobile Online Training program.  We desire to work with you to improve the safety, accuracy and efficiency of compressed gas cylinder qualification practices worldwide.

Galiso recognizes the importance of certification reflecting the fact that a cylinder requalification operator has demonstrated hands-on ability and competence with testing equipment.  As such, ideally certification is provided based on work done with an operator at a test system.  This is best done in person or with video conferencing technology, allowing for personal interaction involving questions and answers. 

For this reason, Galiso has chosen to support the following pathways to gaining hazmat training and certification:

  • Galiso has high regard for and highly recommends Darrell Garton with CTC Seminars.  Over the years, Darrell has diligently applied himself to learning and advancing knowledge regarding the safe handling and testing of compressed gas cylinders.  He has developed and promoted better understanding by all parties in the compressed gas industry and has persistently supported a fair application and understanding of D.O.T. regulations.  Darrell has seminars both in the U.S. and abroad.  We recommend that you ask Darrell to work with you at your machine, either in person or by video conference to gain your certification.  Darrell's seminar is an excellent way to get training in an environment that fosters communication with other people in the industry, but for certification we have decided that our recommendation is that you demonstrate to Darrell that you have a handle on both the theory and practical issues that pertain to safe and accurate requalification of high pressure and low pressure gas cylinders.   In theory there is no difference between theory and practice . . . In practice there is.   Darrell is also the best person that we know of to represent your company if you are fined by the D.O.T. for non-compliance.   This is another reason why we have placed our recommendation for working with him at the top of our list regarding pathways to certification.   

  • Galiso would also like to recommend Chris Hinchey, our European contact with Bancroft located in the U.K., for the fine and thorough training which Chris provides.

  • Galiso also highly recommends that you consider having Galiso’s Customer Service Department provide you with the hands-on training that you will require.  Call us Toll Free:+1-800-854-3789 or you may use Local:+1-970-249-0233 to inquire.  You may also e-mail our customer service department at:  custsvc@galiso.com

  • You may also choose to Self-Certify your Training, and Galiso's Online Training and Mobile Device Training can be helpful in supporting this, but Galiso is not currently providing Certification based on completion of the Online or Mobile Training only.  For the safety of those in your shop, Galiso considers it vital that you choose to Self-Certify your Training only if you have complete confidence in your competence and training - perhaps by maintaining someone's skills in your shop by means of a CTC Seminar, Bancroft training or Galiso's Customer Service Training.  Galiso's Online and Mobile Training Courses and Exams can be used as resources supporting this if you so choose.   Please review U.S. Dept. of Transportation requirement for Hazmat Training as set forth in this D.O.T. publication.  Self-Certification is addressed on the second page of this D.O.T. publication.  And, be sure to review "Your Path to Self-Certification" which can be found under "Hazmat Training" in the menu.

The U.S. D.O.T. does not review or certify training programs for pre-approval purposes.  It is the Hazmat Employer's responsibility to ensure that a Hazmat Employee is properly trained and tested, and may designate an outside source for training and certification.  

Re-testers are required to have training designed to fulfill the initial and the three-year recurrent training requirement of 49 CFR 172.704(a)(1)&(2) General Awareness and Function Specific Training for Cylinder Retest Operators.

In order to comply with regulations and become a professionally-trained and well-equipped test facility:

·         Contact the Department of Transportation (D.O.T.):  To start the D.O.T. registration and certification process, contact the D.O.T. Approvals Branch in Washington D.C., +1-202-366-4512, and request a documentation packet.  This contains the necessary papers and a listing of Third-Party Inspection Agents whom you must contact to arrange an on-site inspection of your facilities after the system is installed.  The agent will evaluate and verify that you are properly equipped, staffed, and trained to be in compliance with D.O.T. requirements.  You may also select a list of 3rd Party Inspectors at the Galiso website under the “Support” page.

Upon completion, the 3rd Party Inspector provides you with a letter of recommendation, and the Approvals Branch with an inspection report.  Your company must then submit the letter and completed application to the Approvals Branch of the D.O.T. to obtain the Retester’s Identification Number (RIN).  Notification that you may begin approved testing usually takes from 10 to 14 days.  

·         Order required documentation:  The following publications are essential to comply with regulatory standards and must be present at all times for reference:  

A copy of the U.S. Code of Federal Regulations (CFR), Title 49, Parts 180.200-215 and related sections can be obtained from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.   Or, you may purchase the CFR Title 49 directly from the Galiso Online Store at this link.

Compressed Gas Association (CGA) required cylinder testing and inspection pamphlets are available for review at the Galiso Online Store at this link or from the CGA by contacting them at +1-703-788-2700.  

CGA pamphlet C-1.1 entitled “Personnel Training and Certification Guidelines for Cylinder Requalification by the Volumetric Expansion Method” provides guidelines for training and certifying individuals responsible for the requalification of cylinders by the volumetric expansion method.  This important pamphlet outlines the Training / Certification Process;  the Requirements of a requalification facility; Required Documents and Publications; General Requirements for Program Management, Testing, Visual Inspection, Cylinder Marking and Record Keeping in addition to references and CGA sample test questions. 

  • Enroll for Hazmat Training:  Galiso has outlined four pathways above to gain training and certification.

       Along the way a question regarding compliance may pop up.  Galiso’s customer service department will step you through a procedure, analyze and troubleshoot a problem, and offer solutions to a myriad of situations.  Call us Toll Free:+1-800-854-3789 or you may use Local:+1-970-249-0233 to inquire.  You may also e-mail our customer service department at: custsvc@galiso.com or our sales department at:  sales@galiso.com .

 


Your Path To Self-Certification:

Path To Self-Certification

Are you ready to Self-Certify your Training?  

Be sure to get the knowledge that you need and stay up to date with the current changes to the regulations.    And, you need to be sure to comply with D.O.T. Regulations regarding registering with the D.O.T., 3rd Party Inspectors, Documentation, and obtaining your RIN!  (Carefully review the information regarding this in the article: "Your Paths To Certification" found under "Hazmat" in the Menu.)

  • You may begin by reviewing the D.O.T.’s  training requirements as outlined on page 2 of the D.O.T. publication “Measure Up”.   Visit the D.O.T’s website or Click Here to view this publication.

  • By following CGA pamphlet C1.1 you may develop your own training program.  You may purchase this pamphlet directly from the CGA or from Galiso's Customer Service Department. And, you may purchase this pamphlet at the Galiso Website by clicking here.

  •   Galiso considers it vital that you only choose Self-Certification if you have complete confidence in your competence and training - perhaps by maintaining someone's skills in your shop by means of a CTC Seminar, Bancroft training or Galiso's Customer Service Department providing training (+1-800-854-3789).  A Galiso technician can provide function – specific training on Galiso equipment and show you how this relates to D.O.T. regulations and material you have studied.   You may also e-mail our customer service department at:  custsvc@galiso.com

  • D.O.T. allows for Self-Certification of training and Galiso's "Mobile Training" on your mobile device and "Online Training" from your computer at Galiso.com offers resources supporting the general awareness / familiarization requirment of the D.O.T. if you so choose.

    The "Hazmat Cylinder Re-Qualification Slide Courses 1 and 2" with the accompanying "Cylinder Re-Qualification Exam" will be of primary help to you in this regard.

    Use the Results Pages of the exams as study guides and to help you prepare your own exams.  If you use the "Cylinder Re-Qualfication Exam" or other exams to self-certify your training, be sure to print out the Results Page and keep it as a record to comply with D.O.T. record-keeping requirements.

    When you choose to Self-Certify your training though, you need to understand that you are solely responsible for your training, meeting D.O.T. requirements, and maintaining the competency of your testing team to comply with D.O.T. regulations.

    The D.O.T. provides Security Awareness Training by clicking here.

The D.O.T. specifies that:

TRAINING means a systematic program (consistent approach, testing, and documentation) that ensures that a hazmat employee has knowledge of hazardous materials and the HMR, and can perform assigned hazmat functions

properly. See CFR Title 49,  § 172.700 through § 172.704.

Each hazmat employer must:

• train and test,
• certify; and
• develop and retain records of current training (inclusive of preceding three years) for each hazmat employee (during the period of employment and 90 days thereafter).

Hazmat training must include:

• general awareness/familiarization;
• function-specific;
• safety;
• security awareness;
• In-depth security training, if a security plan is required; and
• driver training (for each hazmat employee who will operate a motor vehicle).

Frequency of training:

Initial training - a new employee, or an employee who changes job functions, may perform hazmat job functions before completing training, provided:

• the employee does so under the direct supervision of a properly trained and knowledgeable hazmat employee; and
• the hazmat training is completed within 90 days of employment or change in job function.

Recurrent training is required at least once every three years. The three-year period begins on the actual date of training.

Relevant training received from a previous employer or source may be used to satisfy the requirements provided a current record of training is obtained from the previous employer or other sources. Training conducted by OSHA, EPA, and other Federal or international agencies, may be used to satisfy the training requirements in 172.704(a) to the extent that such training addresses the training components specified in paragraph (a) of this section.

Training records must include:

• hazmat employee’s name;
• completion date of most recent training;
• training materials (copy, description, or location);
• name and address of hazmat trainer; and
• certification that the hazmat employee has been trained and tested.


D.O.T. Links:

Useful, external links to the D.O.T. regarding your Cylinder Re-Qualification Hazmat Training:

 

D.O.T. Training Requirements

 

D.O.T. List of Free Publications

 

D.O.T. Security Awareness Training

 

D.O.T. Training Brochure

 

eCFR

 


Canada - T.D.G.  Links:

 

English Applicants: Registration & Renewal

 

French Applicants: Registration & Renewal

 

TC Permits for Equivalent Level of Safety

 

D.O.T. Special Permits & Exemptions

 


Re: CGA Pamphlets -

CGA Pamphlets

 D.O.T. Regulations & CGA Pamphlets:

In accordance with regulations specified in the United States by the U.S. Department of Transportation (D.O.T.) and in Canada by Transport Canada (TC), certain cylinders must be periodically re-qualified and certified safe for use.

A series of pamphlets prepared by the Compressed Gas Association (CGA) pertaining to certain cylinder types and uses have been compiled for compliance with D.O.T. standards and regulations.

The U.S. re-qualification procedures and regulations are discussed in detail in the U.S. Code of Federal Regulations (CFR), Title 49, Section 180.

A copy of the U.S. Code of Federal Regulations (CFR), Title 49, Parts 180.200-215 and related sections can be obtained from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.   Or, you may purchase the CFR Title 49 directly from the GALISO ONLINE STORE AT THIS LINK. , or place an order with Galiso's Customer Service Department.

Call Galiso's Customer Service Department Toll Free at:+1-800-854-3789 or you may use the local number:+1-970-249-0233 to inquire. 

Compressed Gas Association (CGA) required cylinder testing and inspection pamphlets are available for purchase at the GALISO ONLINE STORE AT THIS LINK directly from Galiso or from the CGA by contacting them at +1-703-788-2700.  

CGA pamphlet C-1.1 entitled “Personnel Training and Certification Guidelines for Cylinder Requalification by the Volumetric Expansion Method” provides guidelines for training and certifying individuals responsible for the requalification of cylinders by the volumetric expansion method.  This important pamphlet outlines the Training / Certification Process;  the Requirements of a requalification facility; Required Documents and Publications; General Requirements for Program Management, Testing, Visual Inspection, Cylinder Marking and Record Keeping in addition to references and CGA sample test questions. 

 


Cylinder Re-Qualification Hazmat Slide Courses:

SLIDE COURSE 1


SLIDE COURSE 2


Cylinder Re-Qualification Exam:

If you are planning to Self-Certify, this is the exam which you will want to do well on. Be sure to print-out and keep your results as a record.

In preparation for this exam, you will want to study the information contained in the "Hazmat Cylinder Re-Qualification Slide Courses 1 and 2".

Go to CYL RE-QUALIFICATION EXAM

Contact Us


Galiso Inc.
22 Ponderosa Ct.
Montrose, CO., 81401
U.S.A.


Sales:

 800-854-3789   Ext. 6
 970-249-0233   Ext. 17
Fax: 1-970-249-0607

Sales Email:
sales@galiso.com


Customer Service:

 800-854-3789   Ext. 5
 970-249-0233   Ext. 24
Fax: 1-970-249-0607

Customer Service Email:
custsvc@galiso.com


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